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HV EV Cable Wiring Harness Customized New Energy Cable XLPE 900V 1500V
Custom HV EV Cable
,900V HV EV Cable
,1500V ev cables
Hv/EV Cable Wiring Harness Customized EV Cable XLPE 900V/1500V
1. Product Construction & Core Materials
| Parameter | Specification |
|---|---|
| Rated Voltage | DC 900V / 1500V (AC 600V / 1000V) |
| Conductor Size | 2.5mm²–120mm² (custom) |
| Temperature Range | -40°C to +150°C (continuous) |
| Insulation Resistance | ≥1000 MΩ·km |
| Withstand Voltage | 3.5kV/1min (1500V grade) |
| Bending Radius | 4×OD (≤15mm); 6×OD (>15mm) |
| Flame Retardancy | IEC 60332-1, self-extinguishing |
| Oil Resistance | IRM902/903, gasoline resistant (20h) |
| Certification | TÜV, UL, RoHS, REACH, CCC |
Structure Breakdown:
- Conductor: Multi-strand annealed bare/tinned copper (Class 5 flexibility), low resistance, high current carrying capacity (20–300A optional).
- Insulation: XLPE (Cross-Linked Polyethylene) – heat-resistant up to 150°C, excellent dielectric strength, ozone and moisture resistance.
- Shielding (Optional): Tinned copper braid (coverage ≥85%) for full EMI/RFI suppression, critical for EV electronic compatibility.
- Outer Sheath: LSZH or PUR, abrasion/oil/chemical resistant, flame retardant (UL94 V-0).
- Harness Assembly: Custom-length cables, high-current HV connectors, crimped terminals, protective corrugated tubing, and cable ties for neat installation.
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